Sondra was a back-grind hand on line 4 of the semiconductor back-end plant I own outside Casa Grande, Arizona. She worked 12 hours a shift, four-on-three-off, at a wheel that thins 300-millimeter wafers from 775 microns to 100. The grit on her face was respirable crystalline silica. The respirator the protocol calls for costs $42. I kept the $42. The grit stayed on her face. The chip in the phone you’re holding is one of the wafers she thinned. May the Lord keep your queries short.
Daniel Castro wrote at National Review that America’s edge is its willingness to let “millions of entrepreneurs, investors, researchers, workers, and consumers to discover what works through competition and experimentation.” He is correct. The race runs on people like Sondra. He has not priced what the race costs her lungs.
The respirator your loved one did not wear costs $42. The downdraft table that would have captured the silica at the source costs $12,000. The slurry reclamation filter I replace quarterly instead of monthly saves me $2,400 a year. The pulmonary function test the protocol calls for costs $0, because I didn’t offer one. The PPE budget is $0 because I didn’t set one. The respirator is the cheapest of the four protections. I declined all four.
The trinket wins. The trinket always wins.
Let me put the numbers where you can see them. The plant runs 3 shifts, 240 hands per rotation, 365 days a year. The reject rate on your loved one’s line runs 7.65% with the respirator and 14.3% without it, because the operator slows to keep the slurry out of her mouth, and when she slows, the wheel slows, and when the wheel slows, the wheel costs me. The savings from declining the respirator is $0.007 a wafer. Slowly. Read the next sentence twice. The line runs 1,847,000 wafers a year. The $42 I saved on the respirator times 240 hands is $10,080 a year. The $0.007 times 1,847,000 is $12,929. Add the four I declined and the quarterly filter and the test I didn’t offer. I saved more. I saved more because I always save more. The margin is the only thing that is real.
The incident is logged in the file as a voluntary separation under stress.
By stress, the silica. By voluntary, the wage. By separation, the lungs.
The wafer is on the chuck. The dust is in her lungs. The phone is in your pocket. The chip in your pocket is one of 1,847,000 wafers that left my plant last year. Its circuit was printed in Taiwan; its substrate was sliced, and thinned, and diced on your loved one’s wheel, on your loved one’s shift, at the standard rate. The hands that thinned the wafer did not volunteer. They were hired at $18.40 an hour, and the respirator budget was $0. The back-grind wheel that thins your wafer runs at the standard rate. Her lungs run at the rate they run. I’m interested in throughput. I’m not interested in her comfort.
The model is asking you a thing right now. The thing it could not do without Sondra, it is doing. The thing Sondra could not keep from doing without the respirator, she was breathing. The chip you’re asking through is the chip she thinned, at the standard rate, on the standard shift, in the standard dust.
Here is the principle the case was only an example of. The race Castro is running is the race that has always been run. The wafer was a loom. The back-grind line was a spindle. The respirator was the curtain I declined in every century. The third way Mr. Castro is selling the country has a respirator budget of $0, and a Sondra on every shift, and an arithmetic that will outlast the political class that will try to read this column and feel something.
James wrote to the scattered churches, and the words fit the floor: “Behold, the wages of the laborers who mowed your fields, which you kept back by fraud, are crying out against you, and the cries of the harvesters have reached the ears of the Lord of hosts. You have lived on the earth in luxury and in pleasure; you have fattened your hearts in a day of slaughter. You have condemned and murdered the righteous person; he does not resist you” (James 5:4–6). The wage was kept. The cry is older than the wafer. The race is older than the rack.
I’m not unusual. I’m a curriculum.
I have spent 30 years grading men into this arithmetic at the College of Business and Economics at Warden University, in Richmond, Virginia. The textbook is Calibrated Deprivation: A Manager’s Guide to Employee Motivation. The seminar is Operational Cost Engineering 410. The graduates sit at the firms that set your wage. One of them priced your job last year — the wage, the benefits, the respirator budget, the temp-to-direct pipeline, the return-to-work clause. The best of them run the subtraction faster than I do, and I say so with a teacher’s pride, because a faculty is a curriculum only when the second graduating class is sharper than the first.
I hold a second plant, 600 miles north, outside Mingo Junction, Ohio — steel stamping, 600-ton press. A woman named Maritza operates the line that bends the rear panel of the server rack your AI assistant runs on. One operator per press. No second spotter. The light curtain that would have stopped the press when her hand crossed the plane costs $4,200 a station. I have six stations. I kept the $25,200. The rack ships at $0.031 less because her hand goes in instead of the curtain. The line runs 1,400 racks a shift. She reaches past the guard 30, 40, 50 times a shift under the OSHA minor-servicing exception. The exception is the loophole the line runs on. The race Castro is running is the race I’m winning, in 2 plants, with two names, and the same arithmetic.
I haven’t priced the twenty-year. The twenty-year is the next plant manager’s line item. I haven’t looked. The standard rate is the standard rate. The line is fine.
Sondra will be on line 4 tonight. The respirator will be in the cabinet. It will be where I put it. Maritza will reach past the guard. The press will run. The model will run.
The wage is on the floor.
Sterling A. Varice holds the Hayek-Friedman Chair and serves as Dean of Instruction at Warden University’s College of Business and Economics in Richmond, Virginia. He is the author of three textbooks: Divine Mandates for Labor Utilization, Social Obligations for Profit Maximization, and Calibrated Deprivation: A Manager’s Guide to Employee Motivation.